(a) Each valve shall be monitored monthly to detect leaks by the method specified in Sec. 61.245(b) and shall comply with paragraphs (b)-(e), except as provided in paragraphs (f), (g), and (h) of this section, Sec. 61.243-1 or Sec. 61.243-2, and Sec. 61.242-1(c).
(b) If an instrument reading of 10,000 ppm or greater is measured, a leak is detected.
(c)(1) Any valve for which a leak is not detected for 2 successive months may be monitored the first month of every quarter, beginning with the next quarter, until a leak is detected.
(1) Any valve for which a leak is not detected for 2 successive months may be monitored the first month of every quarter, beginning with the next quarter, until a leak is detected.
(2) If a leak is detected, the valve shall be monitored monthly until a leak is not detected for 2 successive months.
(d)(1) When a leak is detected, it shall be repaired as soon as practicable, but no later than 15 calendar days after the leak is detected, except as provided in Sec. 61.242-10.
(1) When a leak is detected, it shall be repaired as soon as practicable, but no later than 15 calendar days after the leak is detected, except as provided in Sec. 61.242-10.
(2) A first attempt at repair shall be made no later than 5 calendar days after each leak is detected.
(e) First attempts at repair include, but are not limited to, the following best practices where practicable:
(1) Tightening of bonnet bolts;
(2) Replacement of bonnet bolts;
(3) Tightening of packing gland nuts; and
(4) Injection of lubricant into lubricated packing.
(f) Any valve that is designated, as described in Sec. 61.246(e)(2), for no detectable emissions, as indicated by an instrument reading of less than 500 ppm above background, is exempt from the requirements of paragraph (a) if the valve:
(1) Has no external actuating mechanism in contact with the process fluid;
(2) Is operated with emissions less than 500 ppm above background, as measured by the method specified in Sec. 61.245(c); and
(3) Is tested for compliance with paragraph (f)(2) initially upon designation, annually, and at other times requested by the Administrator.
(g) Any valve that is designated, as described in Sec. 61.246(f)(1), as an unsafe-to-monitor valve is exempt from the requirements of paragraph (a) if:
(1) The owner or operator of the valve demonstrates that the valve is unsafe to monitor because monitoring personnel would be exposed to an immediate danger as a consequence of complying with paragraph (a); and
(2) The owner or operator of the valve has a written plan that requires monitoring of the valve as frequent as practicable during safe-to-monitor times.
(h) Any valve that is designated, as described in Sec. 61.246(f)(2), as a difficult-to-monitor valve is exempt from the requirements of paragraph (a) if:
(1) The owner or operator of the valve demonstrates that the valve cannot be monitored without elevating the monitoring personnel more than 2 meters above a support surface;
(2) The process unit within which the valve is located is an existing process unit; and
(3) The owner or operator of the valve follows a written plan that requires monitoring of the valve at least once per calendar year.