(a) Startup, shutdown, and malfunction plan. The owner or operator must develop a written plan as described in Sec. 63.6(e)(3) that contains specific procedures for operating the source and maintaining the source during periods of startup, shutdown, and malfunction, and a program of corrective action for malfunctioning process and control systems used to comply with the standards. In addition to the information required in Sec. 63.6(e), the plan must include the requirements in paragraphs (a)(1) and (2) of this section.
(1) Procedures for responding to any process parameter level that is inconsistent with the level(s) established under Sec. 63.864(j), including the procedures in paragraphs (a)(1)(i) and (ii) of this section:
(i) Procedures to determine and record the cause of an operating parameter exceedance and the time the exceedance began and ended; and
(ii) Corrective actions to be taken in the event of an operating parameter exceedance, including procedures for recording the actions taken to correct the exceedance.
(2) The startup, shutdown, and malfunction plan also must include the schedules listed in paragraphs (a)(2)(i) and (ii) of this section:
(i) A maintenance schedule for each control technique that is consistent with, but not limited to, the manufacturer's instructions and recommendations for routine and long-term maintenance; and
(ii) An inspection schedule for each continuous monitoring system required under Sec. 63.864 to ensure, at least once in each 24-hour period, that each continuous monitoring system is properly functioning.
(b) The owner or operator of an affected source or process unit must maintain records of any occurrence when corrective action is required under Sec. 63.864(k)(1), and when a violation is noted under Sec. 63.864(k)(2).
(c) In addition to the general records required by Sec. 63.10(b)(2), the owner or operator must maintain records of the information in paragraphs (c)(1) through (7) of this section:
(1) Records of black liquor solids firing rates in units of Mg/d or ton/d for all recovery furnaces and semichemical combustion units;
(2) Records of CaO production rates in units of Mg/d or ton/d for all lime kilns;
(3) Records of parameter monitoring data required under Sec. 63.864, including any period when the operating parameter levels were inconsistent with the levels established during the initial performance test, with a brief explanation of the cause of the deviation, the time the deviation occurred, the time corrective action was initiated and completed, and the corrective action taken;
(4) Records and documentation of supporting calculations for compliance determinations made under Sec. Sec. 63.865(a) through (d);
(5) Records of monitoring parameter ranges established for each affected source or process unit;
(6) Records certifying that an NDCE recovery furnace equipped with a dry ESP system is used to comply with the gaseous organic HAP standard in Sec. 63.862(c)(1).
(7) For the bag leak detection system on the hog fuel dryer fabric filter at Weyerhaeuser Paper Company's Cosmopolis, Washington facility (Emission Unit no. HD-14), records of each alarm, the time of the alarm, the time corrective action was initiated and completed, and a brief description of the cause of the alarm and the corrective action taken.
(d) For operation under Sec. 63.863(c)(2), Georgia-Pacific Corporation must keep a record of the hours of operation of the two existing semichemical combustion units at their Big Island, VA facility. [66 FR 3193, Jan. 12, 2001, as amended at 66 FR 16408, Mar. 26, 2001; 68 FR 7718, Feb. 18, 2003; 69 FR 25323, May 6, 2004; 71 FR 20458, Apr. 20, 2006]