Terms used in this subpart are defined in the Clean Air Act, in Sec. 63.2, and in this section as follows:
Air pollution control device (APCD) means any equipment that reduces the quantity of a pollutant that is emitted to the air.
Bag leak detection system means an instrument that is capable of monitoring PM loadings in the exhaust of a fabric filter in order to detect bag failures. A bag leak detection system includes, but is not limited to, an instrument that operates on triboelectric, light-scattering, light-transmittance, or other effects to monitor relative PM loadings.
Clay ceramics manufacturing facility means a plant site that manufactures pressed floor tile, pressed wall tile, other pressed tile, or sanitaryware (e.g., sinks and toilets). Clay ceramics manufacturing facilities typically process clay, shale, and various additives, form the processed materials into tile or sanitaryware shapes, and dry and fire the ceramic products. Glazes are applied to many tile and sanitaryware products.
Deviation means any instance in which an affected source subject to this subpart, or an owner or operator of such a source:
(1) Fails to meet any requirement or obligation established by this subpart including, but not limited to, any emission limitation (including any operating limit) or work practice standard;
(2) Fails to meet any term or condition that is adopted to implement an applicable requirement in this subpart for any affected source required to obtain such a permit; or
(3) Fails to meet any emission limitation (including any operating limit) or work practice standard in this subpart during startup, shutdown, or malfunction, regardless of whether or not such failure is permitted by this subpart.
Dry lime injection fabric filter (DIFF) means an APCD that includes continuous injection of hydrated lime or other sorbent into a duct or reaction chamber followed by a fabric filter.
Dry lime scrubber/fabric filter (DLS/FF) means an APCD that includes continuous injection of humidified hydrated lime or other sorbent into a reaction chamber followed by a fabric filter. These systems typically include recirculation of some of the sorbent.
Dry limestone adsorber (DLA) means an APCD that includes a limestone storage bin, a reaction chamber that is essentially a packed tower filled with limestone, and may or may not include a peeling drum that mechanically scrapes reacted limestone to regenerate the stone for reuse.
Emission limitation means any emission limit or operating limit.
Fabric filter means an APCD used to capture PM by filtering a gas stream through filter media; also known as a baghouse.
Initial startup means:
(1) For a new or reconstructed tunnel kiln controlled with a DLA, and for a tunnel kiln that would be considered reconstructed but for Sec. 63.8540(f)(1) or Sec. 63.8540(f)(2), the time at which the temperature in the kiln first reaches 260 C (500 F) and the kiln contains product; or
(2) For a new or reconstructed tunnel kiln controlled with a DIFF, DLS/FF, or WS, the time at which the kiln first reaches a level of production that is equal to 75 percent of the kiln design capacity or 12 months after the affected source begins firing clay ceramics, whichever is earlier.
Particulate matter (PM) means, for purposes of this subpart, emissions of PM that serve as a measure of total particulate emissions, as measured by Method 5 (40 CFR part 60, appendix A), and as a surrogate for metal HAP contained in the particulates including, but not limited to, antimony, arsenic, beryllium, cadmium, chromium, cobalt, lead, manganese, mercury, nickel, and selenium.
Period of natural gas curtailment or supply interruption means a period of time during which the supply of natural gas to an affected facility is halted for reasons beyond the control of the facility. An increase in the cost or unit price of natural gas does not constitute a period of natural gas curtailment or supply interruption.
Plant site means all contiguous or adjoining property that is under common control, including properties that are separated only by a road or other public right-of-way. Common control includes properties that are owned, leased, or operated by the same entity, parent entity, subsidiary, or any combination thereof.
Research and development kiln means any kiln whose purpose is to conduct research and development for new processes and products and is not engaged in the manufacture of products for commercial sale, except in a de minimis manner.
Responsible official means responsible official as defined in 40 CFR 70.2.
Startup means the setting in operation of an affected source and starting the production process.
Tunnel kiln means any continuous kiln that is not a roller kiln that is used to fire clay ceramics.
Tunnel kiln design capacity means the maximum amount of clay ceramics, in Mg (tons), that a kiln is designed to produce in one year divided by the number of hours in a year (8,760 hours). If a kiln is modified to increase the capacity, the design capacity is considered to be the capacity following modifications.
Wet scrubber (WS) means an APCD that uses water, which may include caustic additives or other chemicals, as the sorbent. Wet scrubbers may use any of various design mechanisms to increase the contact between exhaust gases and the sorbent.
Work practice standard means any design, equipment, work practice, operational standard, or combination thereof, that is promulgated pursuant to section 112(h) of the Clean Air Act.
Sec. Table 1 to Subpart KKKKK of Part 63--Emission Limits
As stated in Sec. 63.8555, you must meet each emission limit in the following table that applies to you. ------------------------------------------------------------------------
You must meet the Or you must comply
For each . . . following emission with the following
limits . . . . . .------------------------------------------------------------------------1. New or reconstructed tunnel a. HF emissions Reduce
kiln with a design capacity must not exceed uncontrolled HF
less than 9.07 Mg/hr (10 tph) 0.029 kilograms emissions by at
of fired product; each tunnel per megagram (kg/ least 90 percent.
kiln that would be considered Mg) (0.057 pounds
reconstructed but for Sec. per ton (lb/ton))
63.8540(f)(1); and each tunnel of fired product.
kiln that would be considered
reconstructed but for Sec.
63.8540(f)(2).
b. HCl emissions Reduce
must not exceed uncontrolled HCl
0.13 kg/Mg (0.26 emissions by at
lb/ton) of fired least 30 percent.
product.
c. PM emissions Not applicable.
must not exceed
0.21 kg/Mg (0.42
lb/ton) of fired
product.2. New or reconstructed tunnel a. HF emissions Reduce
kiln with a design capacity must not exceed uncontrolled HF
equal to or greater than 10 tph 0.029 kg/Mg emissions by at
of fired product. (0.057 lb/ton) of least 90 percent.
fired product.
b. HCl emissions Reduce
must not exceed uncontrolled HCl
0.028 kg/Mg emissions by at
(0.056 lb/ton) of least 85 percent.
fired product.
c. PM emissions Not applicable.
must not exceed
0.060 kg/Mg (0.12
lb/ton) of fired
product.------------------------------------------------------------------------
Sec. Table 2 to Subpart KKKKK of Part 63--Operating Limits
As stated in Sec. 63.8555, you must meet each operating limit in the following table that applies to you. ------------------------------------------------------------------------
For each . . . You must . . .------------------------------------------------------------------------
1. Kiln equipped with a DLA............ a. Maintain the average
pressure drop across the DLA
for each 3-hour block period
at or above the average
pressure drop established
during the performance test;
and
b. Maintain a sufficient amount
of limestone in the limestone
hopper, storage bin (located
at the top of the DLA), and
DLA at all times; maintain the
limestone feeder setting at or
above the level established
during the performance test;
and
c. Use the same grade of
limestone from the same source
as was used during the
performance test; maintain
records of the source and
grade of limestone; and
d. Maintain no VE from the DLA
stack.2. Kiln equipped with a DIFF or DLS/FF. a. If you use a bag leak
detection system, initiate
corrective action within 1
hour of a bag leak detection
system alarm and complete
corrective actions in
accordance with your OM&M;
plan; operate and maintain the
fabric filter such that the
alarm is not engaged for more
than 5 percent of the total
operating time in a 6-month
block reporting period; or
maintain no VE from the DIFF
or DLS/FF stack; and
b. Maintain free-flowing lime
in the feed hopper or silo and
to the APCD at all times for
continuous injection systems;
maintain the feeder setting at
or above the level established
during the performance test
for continuous injection
systems.3. Kiln equipped with a WS............. a. Maintain the average
scrubber pressure drop for
each 3-hour block period at or
above the average pressure
drop established during the
performance test; and
b. Maintain the average
scrubber liquid pH for each 3-
hour block period at or above
the average scrubber liquid pH
established during the
performance test; and
c. Maintain the average
scrubber liquid flow rate for
each 3-hour block period at or
above the average scrubber
liquid flow rate established
during the performance test;
and
d. If chemicals are added to
the scrubber water, maintain
the average scrubber chemical
feed rate for each 3-hour
block period at or above the
average scrubber chemical feed
rate established during the
performance test.------------------------------------------------------------------------
Sec. Table 3 to Subpart KKKKK of Part 63--Work Practice Standards
As stated in Sec. 63.8555, you must comply with each work practice standard in the following table that applies to you. ----------------------------------------------------------------------------------------------------------------
According to one of the
For . . . You must . . . following requirements . .
.----------------------------------------------------------------------------------------------------------------Each existing, new, or reconstructed Minimize fuel-based HAP emissions.......... Use natural gas, or
periodic kiln, tunnel kiln, or roller equivalent, as the kiln
kiln; each tunnel kiln that would be fuel, except during
considered reconstructed but for Sec. periods of natural gas
63.8540(f)(1); and each tunnel kiln curtailment or supply
that would be considered reconstructed interruption, as defined
but for Sec. 63.8540(f)(2). in Sec. 63.8665.----------------------------------------------------------------------------------------------------------------
Sec. Table 4 to Subpart KKKKK of Part 63--Requirements for Performance
Tests
As stated in Sec. 63.8595, you must conduct each performance test in the following table that applies to you. ----------------------------------------------------------------------------------------------------------------
According to the
For each . . . You must . . . Using . . . following requirements .
. .----------------------------------------------------------------------------------------------------------------1. New or reconstructed tunnel kiln; a. Select locations of Method 1 or 1A of 40 Sampling sites must be
each tunnel kiln that would be sampling ports and the CFR part 60, appendix located at the outlet
considered reconstructed but for number of traverse A. of the APCD and prior
Sec. 63.8540(f)(1); and each points. to any releases to the
tunnel kiln that would be atmosphere for all
considered reconstructed but for affected sources. If
Sec. 63.8540(f)(2). you choose to meet the
percent emission
reduction requirements
for HF or HCl, a
sampling site must also
be located at the APCD
inlet.
b. Determine velocities Method 2 of 40 CFR part You may use Method 2A,
and volumetric flow 60, appendix A. 2C, 2D, 2F, or 2G of 40
rate. CFR part 60, appendix
A, as appropriate, as
an alternative to using
Method 2 of 40 CFR part
60, appendix A.
c. Conduct gas Method 3 of 40 CFR part You may use Method 3A or
molecular weight 60, appendix A. 3B of 40 CFR part 60,
analysis. appendix A, as
appropriate, as an
alternative to using
Method 3 of 40 CFR part
60, appendix A.
d. Measure moisture Method 4 of 40 CFR part
content of the stack 60, appendix A.
gas.
e. Measure HF and HCl Method 26A of 40 CFR Conduct the test while
emissions. part 60, appendix A; operating at the
or maximum production
level. You may use
Method 26 of 40 CFR
part 60, appendix A, as
an alternative to using
Method 26A of 40 CFR
part 60, appendix A,
when no acid PM (e.g.,
HF or HCl dissolved in
water droplets emitted
by sources controlled
by a WS) is present.
Method 320 of 40 CFR Conduct the test while
part 63, appendix A. operating at the
maximum production
level. When using
Method 320 of 40 CFR
part 63, appendix A,
you must follow the
analyte spiking
procedures of section
13 of Method 320 of 40
CFR part 63, appendix
A, unless you can
demonstrate that the
complete spiking
procedure has been
conducted at a similar
source.
f. Measure PM emissions Method 5 of 40 CFR part Conduct the test while
60, appendix A. operating at the
maximum production
level.2. Kiln that is complying with Determine the Production data You must measure and
production-based emission limits. production rate during collected during the record the production
each test run in order performance tests rate, on a fired-
to determine (e.g., the number of product weight basis,
compliance with ceramic pieces and of the affected kiln
production-based weight per piece in for each of the three
emission limits. the kiln during a test test runs.
run divided by the
amount of time to fire
a piece).3. Kiln equipped with a DLA......... a. Establish the Data from the pressure You must continuously
operating limit for drop measurement measure the pressure
the average pressure device during the drop across the DLA,
drop across the DLA. performance test. determine and record
the block average
pressure drop values
for the three test
runs, and determine and
record the 3-hour block
average of the recorded
pressure drop
measurements for the
three test runs.
b. Establish the Data from the limestone You must ensure that you
operating limit for feeder during the maintain an adequate
the limestone feeder performance test. amount of limestone in
setting. the limestone hopper,
storage bin (located at
the top of the DLA),
and DLA at all times
during the performance
test. You must
establish your
limestone feeder
setting one week prior
to the performance test
and maintain the feeder
setting for the one-
week period that
precedes the
performance test and
during the performance
test.
c. Document the source Records of limestone
and grade of limestone purchase.
used.
4. Kiln equipped with a DIFF or DLS/ Establish the operating Data from the lime For continuous lime
FF. limit for the lime feeder during the injection systems, you
feeder setting. performance test. must ensure that lime
in the feed hopper or
silo and to the APCD is
free-flowing at all
times during the
performance test and
record the feeder
setting for the three
test runs. If the feed
rate setting varies
during the three test
runs, determine and
record the average feed
rate from the three
test runs.5. Kiln equipped with a WS.......... a. Establish the Data from the pressure You must continuously
operating limit for drop measurement measure the scrubber
the average scrubber device during the pressure drop,
pressure drop. performance test. determine and record
the block average
pressure drop values
for the three test
runs, and determine and
record the 3-hour block
average of the recorded
pressure drop
measurements for the
three test runs.
b. Establish the Data from the pH You must continuously
operating limit for measurement device measure the scrubber
the average scrubber during the performance liquid pH, determine
liquid pH. test. and record the block
average pH values for
the three test runs,
and determine and
record the 3-hour block
average of the recorded
pH measurements for the
three test runs.
c. Establish the Data from the flow rate You must continuously
operating limit for measurement device measure the scrubber
the average scrubber during the performance liquid flow rate,
liquid flow rate. test. determine and record
the block average flow
rate values for the
three test runs, and
determine and record
the 3-hour block
average of the recorded
flow rate measurements
for the three test
runs.6. Kiln equipped with a WS that Establish the operating Data from the chemical You must continuously
includes chemical addition to the limit for the average feed rate measurement measure the scrubber
water. scrubber chemical feed device during the chemical feed rate,
rate. performance test. determine and record
the block average
chemical feed rate
values for the three
test runs, and
determine and record
the 3-hour block
average of the recorded
chemical feed rate
measurements for the
three test runs.----------------------------------------------------------------------------------------------------------------
Sec. Table 5 to Subpart KKKKK of Part 63--Initial Compliance with
Emission Limitations and Work Practice Standards
As stated in Sec. 63.8605, you must demonstrate initial compliance with each emission limitation that applies to you according to the following table: ----------------------------------------------------------------------------------------------------------------
You have demonstrated initial compliance
For each . . . For the following . . . if . . .----------------------------------------------------------------------------------------------------------------1. New or reconstructed tunnel kiln with a. HF emissions must not i. The HF emissions measured using
a design capacity less than 9.07 Mg/hr exceed 0.029 kg/Mg (0.057 Method 26A of 40 CFR part 60, appendix
(10 tph) of fired product; each tunnel lb/ton) of fired product; A or Method 320 of 40 CFR part 63,
kiln that would be considered or uncontrolled HF appendix A over the period of the
reconstructed but for Sec. emissions must be reduced initial performance test, according to
63.8540(f)(1); and each tunnel kiln that by at least 90 percent; the calculations in Sec.
would be considered reconstructed but and. 63.8595(g)(1), do not exceed 0.029 kg/
for Sec. 63.8540(f)(2). Mg (0.057 lb/ton); or uncontrolled HF
emissions measured using Method 26A of
40 CFR part 60, appendix A or Method
320 of 40 CFR part 63, appendix A over
the period of the initial performance
test are reduced by at least 90
percent, according to the calculations
in Sec. 63.8595(g)(2); and
ii. You establish and have a record of
the operating limits listed in Table 2
to this subpart over the 3-hour
performance test during which HF
emissions did not exceed 0.029 kg/Mg
(0.057 lb/ton) or uncontrolled HF
emissions were reduced by at least 90
percent.
b. HCl emissions must not i. The HCl emissions measured using
exceed 0.13 kg/Mg (0.26 lb/ Method 26A of 40 CFR part 60, appendix
ton) of fired product; or A or Method 320 of 40 CFR part 63,
uncontrolled HCl emissions appendix A over the period of the
must be reduced by at initial performance test, according to
least 30 percent; and the calculations in Sec.
63.8595(g)(1), do not exceed 0.13 kg/Mg
(0.26 lb/ton); or uncontrolled HCl
emissions measured using Method 26A of
40 CFR part 60, appendix A or Method
320 of 40 CFR part 63, appendix A over
the period of the initial performance
test are reduced by at least 30
percent, according to the calculations
in Sec. 63.8595(g)(2); and
ii. You establish and have a record of
the operating limits listed in Table 2
to this subpart over the 3-hour
performance test during which HCl
emissions did not exceed 0.13 kg/Mg
(0.26 lb/ton) or uncontrolled HCl
emissions were reduced by at least 30
percent.
c. PM emissions must not i. The PM emissions measured using
exceed 0.21 kg/Mg (0.42 lb/ Method 5 of 40 CFR part 60, appendix A,
ton) of fired product. over the period of the initial
performance test, according to the
calculations in Sec. 63.8595(g)(1),
do not exceed 0.21 kg/Mg (0.42 lb/ton);
and
ii. You establish and have a record of
the operating limits listed in Table 2
to this subpart over the 3-hour
performance test during which PM
emissions did not exceed 0.21 kg/Mg
(0.42 lb/ton).2. New or reconstructed tunnel kiln with a. HF emissions must not i. The HF emissions measured using
a design capacity equal to or greater exceed 0.029 kg/Mg (0.057 Method 26A of 40 CFR part 60, appendix
than 10 tph of fired product. lb/ton) of fired product; A or Method 320 of 40 CFR part 63,
or uncontrolled HF appendix A over the period of the
emissions must be reduced initial performance test, according to
by at least 90 percent; the calculations in Sec.
and 63.8595(g)(1), do not exceed 0.029 kg/
Mg (0.057 lb/ton); or uncontrolled HF
emissions measured using Method 26A of
40 CFR part 60, appendix A or Method
320 of 40 CFR part 63, appendix A over
the period of the initial performance
test are reduced by at least 90
percent, according to the calculations
in Sec. 63.8595(g)(2); and
ii. You establish and have a record of
the operating limits listed in Table 2
to this subpart over the 3-hour
performance test during which HF
emissions did not exceed 0.029 kg/Mg
(0.057 lb/ton) or uncontrolled HF
emissions were reduced by at least 90
percent.
b. HCl emissions must not i. The HCl emissions measured using
exceed 0.028 kg/Mg (0.056 Method 26A of 40 CFR part 60, appendix
lb.ton) of fired product; A or Method 320 of 40 CFR part 63,
or uncontrolled HCl appendix A over the period of the
emissions must be reduced initial performance test, according to
by at least 85 percent; the calculations in Sec.
and 63.8595(g)(1), do not exceed 0.028 kg/
Mg (0.056 lb/ton); or uncontrolled HCl
emissions measured using Method 26A of
40 CFR part 60, appendix A or Method
320 of 40 CFR part 63, appendix A over
the period of the initial performance
test are reduced by at least 85
percent, according to the calculations
in Sec. 63.8595(g)(2); and
ii. You establish and have a record of
the operating limits listed in Table 2
to this subpart over the 3-hour
performance test during which HCl
emissions did not exceed 0.028 kg/Mg
(0.056 lb/ton) or uncontrolled HCI
emissions were reduced by at least 85
percent.
c. PM emissions must not i. The PM emissions measured using
exceed 0.060 kg/Mg (0.12 Method 5 of 40 CFR part 60, appendix A,
lb/ton) of fired product. over the period of the initial
performance test, according to the
calculations on Sec. 63.8595(g)(1),
do not exceed 0.060 kg/Mg (0.12 lb/
ton); and
ii. You establish and have a record of
the operating limits listed in Table 2
to this subpart over the 3-hour
performance test during which PM
emissions did not exceed 0.060 kg/Mg
(0.12 lb/ton).3. Existing, new, or reconstructed Minimize fuel-based HAP You use natural gas, or equivalent, as
periodic kiln, tunel kiln, or roller emissions. the kiln fuel.
kiln; each tunnel kiln that would be
considered reconstructed but for Sec.
63.8540(f)(1); and each tunnel kiln that
would be considered reconstructed but
for Sec. 63.8540(f)(2).----------------------------------------------------------------------------------------------------------------
Sec. Table 6 to Subpart KKKKK of Part 63--Continuous Compliance With
Emission Limitations and Work Practice Standards
As stated in Sec. 63.8620, you must demonstrate continuous compliance with each emission limit and operating limit that applies to you according to the following table: ----------------------------------------------------------------------------------------------------------------
You must demonstrate continuous
For each . . . For the following . . . compliance by . . .----------------------------------------------------------------------------------------------------------------1. Kiln equipped with a DLA.............. a. Each emission limit in i. Collecting the DLA pressure drop data
Table 1 to this subpart according to Sec. 63.8600(a);
and each operating limit reducing the DLA pressure drop data to
in Item 1 of Table 2 to 3-hour block averages according to Sec.
this subpart for kilns 63.8600(a); maintaining the average
equipped with a DLA. pressure drop across the DLA for each 3-
hour block period at or above the
average pressure drop established
during the performance test; and
ii. Verifying that the limestone hopper
and storage bin (located at the top of
the DLA) contain adequate limestone by
performing a daily visual check; and
iii. Recording the limestone feeder
setting daily to verify that the feeder
setting is being maintained at or above
the level established during the
performance test; and
iv. Using the same grade of limestone
from the same source as was used during
the performance test; maintaining
records of the source and type of
limestone; and
v. Performing VE observations of the DLA
stack at the frequency specified in
Sec. 63.8620(g) using Method 22 of 40
CFR part 60, appendix A; maintaining no
VE from the DLA stack.2. Kiln equipped with a DIFF or DLS/FF... a. Each emission limit in i. If you use a bag leak detection
Table 1 to this subpart system, initiating corrective action
and each operating limit within 1 hour of a bag leak detection
in Item 2 of Table 2 to system alarm and completing corrective
this subpart for kilns actions in accordance with your OM&M;
equipped with DIFF or DLS/ plan; operating and maintaining the
FF. fabric filter such that the alarm is
not engaged for more than 5 percent of
the total operating time in a 6-month
block reporting period; in calculating
this operating time fraction, if
inspection of the fabric filter
demonstrates that no corrective action
is required, no alarm time is counted;
if corrective action is required, each
alarm is counted as a minimum of 1
hour; if you take longer than 1 hour to
initiate corrective action, the alarm
time is counted as the actual amount of
time taken by you to initiate
corrective action; or performing VE
observations of the DIFF or DLS/FF
stack at the frequency specified in
Sec. 63.8620(g) using Method 22 of 40
CFR part 60, appendix A; maintaining no
VE from the DIFF or DLS/FF stack; and
ii. Verifying that lime is free-flowing
via a load cell, carrier gas/lime flow
indicator, carrier gas pressure drop
measurement system, or other system;
recording all monitor or sensor output,
and if lime is found not to be free
flowing, promptly initiating and
completing corrective actions in
accordance with your OM&M; plan;
recording the feeder setting once each
shift of operation to verify that the
feeder setting is being maintained at
or above the level established during
the performance test.3. Kiln equipped with a WS............... a. Each emission limit in i. Collecting the scrubber pressure drop
Table 1 to this subpart data according to Sec. 63.8600(a);
and each operating limit reducing the scrubber pressure drop
in Item 3 of Table 2 to data to 3-hour block averages according
this subpart for kilns to Sec. 63.8600(a); maintaining the
equipped with WS. average scrubber pressure drop for each
3-hour block period at or above the
average pressure drop established
during the performance test; and
ii. Collecting the scrubber liquid pH
data according to Sec. 63.8600(a);
reducing the scrubber liquid pH data to
3-hour block averages according to Sec.
63.8600(a); maintaining the average
scrubber liquid pH for each 3-hour
block period at or above the average
scrubber liquid pH established during
the performance test; and
iii. Collecting the scrubber liquid flow
rate data according to Sec.
63.8600(a); reducing the scrubber
liquid flow rate data to 3-hour block
averages according to Sec.
63.8600(a); maintaining the average
scrubber liquid flow rate for each 3-
hour block period at or above the
average scrubber liquid flow rate
established during the performance
test; and
iv. If chemicals are added to the
scrubber water, collecting the scrubber
chemical feed rate data according to
Sec. 63.8600(a); reducing the
scrubber chemical feed rate data to 3-
hour block averages according to Sec.
63.8600(a); maintaining the average
scrubber chemical feed rate for each 3-
hour block period at or above the
average scrubber chemical feed rate
established during the performance
test.4. Existing, new, or reconstructed Minimize fuel-based HAP i. Maintaining records documenting your
periodic kiln, tunnel kiln, or roller emissions. use of natural gas, or an equivalent
kiln; each tunnel kiln that would be fuel, as the kiln fuel at all times
considered reconstructed but for Sec. except during periods of natural gas
63.8540 (f)(1); and each tunnel kiln curtailment or supply interruption; and
that would be considered reconstructed ii. If you intend to use an alternative
but for Sec. 63.8540(f)(2). fuel, submitting a notification of
alternative fuel use within 48 hours of
the declaration of a period of natural
gas curtailment or supply interruption,
as defined in Sec. 63.8665; and
iii. Submitting a report of alternative
fuel use within 10 working days after
terminating the use of the alternative
fuel, as specified in Sec.
63.8635(g).----------------------------------------------------------------------------------------------------------------
Sec. Table 7 to Subpart KKKKK of Part 63--Requirements for Reports
As stated in Sec. 63.8635, you must submit each report that applies to you according to the following table: ----------------------------------------------------------------------------------------------------------------
You must submit the report
You must submit . . . The report must contain . . . . . .----------------------------------------------------------------------------------------------------------------1. A compliance report................... a. If there are no deviations from any Semiannually according to
emission limitations or work practice the requirements in Sec.
standards that apply to you, a 63.8635(b).
statement that there were no deviations
from the emission limitations or work
practice standards during the reporting
period. If there were no periods during
which the CMS was out-of-control as
specified in your OM&M; plan, a
statement that there were no periods
during which the CMS was out-of-control
during the reporting period.
b. If you have a deviation from any Semiannually according to
emission limitation (emission limit, the requirements in Sec.
operating limit) during the reporting 63.8635(b).
period, the report must contain the
information in Sec. 63.8635(d) or
(e). If there were periods during which
the CMS was out-of-control, as
specified in your OM&M; plan, the report
must contain the information in Sec.
63.8635(e).
c. If you had a startup, shutdown, or Semiannually according to
malfunction during the reporting period the requirements in Sec.
and you took actions consistent with 63.8635(b).
your SSMP, the compliance report must
include the information in Sec.
63.10(d)(5)(i).
2. An immediate startup, shutdown, and a. Actions taken for the event according By fax or telephone within
malfunction report if you took actions to the requirements in Sec. 2 working days after
during a startup, shutdown, or 63.10(d)(5)(ii). starting actions
malfunction during the reporting period inconsistent with the
that are not consistent with your SSMP. plan.
b. The information in Sec. By letter within 7 working
63.10(d)(5)(ii). days after the end of the
event unless you have made
alternative arrangements
with the permitting
authority.3. A report of alternative fuel use...... The information in Sec. 63.8635(g).... If you are subject to the
work practice standards
specified in Table 3 to
this subpart, and you use
an alternative fuel to
fire an affected kiln, by
letter within 10 working
days after terminating the
use of the alternative
fuel.----------------------------------------------------------------------------------------------------------------
Sec. Table 8 to Subpart KKKKK of Part 63--Applicability of General
Provisions to Subpart KKKKK
As stated in Sec. 63.8655, you must comply with the General Provisions in Sec. Sec. 63.1 through 63.15 that apply to you according to the following table: ----------------------------------------------------------------------------------------------------------------
Applies to subpart
Citation Subject Brief description KKKKK----------------------------------------------------------------------------------------------------------------Sec. 63.1......................... Applicability........... Initial applicability Yes.
determination;
applicability after
standard established;
permit requirements;
extensions,
notifications..Sec. 63.2......................... Definitions............. Definitions for part 63 Yes.
standards.Sec. 63.3......................... Units and Abbreviations. Units and abbreviations Yes.
for part 63 standards.Sec. 63.4......................... Prohibited Activities... Compliance date; Yes.
circumvention;
severability.Sec. 63.5......................... Construction/ Applicability; Yes.
Reconstruction. applications; approvals.Sec. 63.6(a)...................... Applicability........... General Provisions (GP) Yes.
apply unless compliance
extension; GP apply to
area sources that
become major.Sec. 63.6(b)(1)-(4)............... Compliance Dates for New Standards apply at Yes.
and Reconstructed effective date; 3 years
Sources. after effective date;
upon startup; 10 years
after construction or
reconstruction
commences for section
112(f).Sec. 63.6(b)(5)................... Notification............ Must notify if commenced Yes.
construction or
reconstruction after
proposal.Sec. 63.6(b)(6)................... [Reserved]..............Sec. 63.6(b)(7)................... Compliance Dates for New Area sources that become Yes.
and Reconstructed area major must comply with
Sources That Become major source standards
Major. immediately upon
becoming major,
regardless of whether
required to comply when
they were area sources.Sec. 63.6(c)(1)-(2)............... Compliance Dates for Comply according to date Yes.
Existing Sources. in subpart, which must
be no later than 3
years after effective
date; for section
112(f) standards,
comply within 90 days
of effective date
unless compliance
extension.Sec. 63.6(c)(3)-(4)............... [Reserved]..............
Sec. 63.6(c)(5)................... Compliance Dates for Area sources that become Yes.
Existing Area Sources major must comply with
That Become Major. major source standards
by date indicated in
subpart or by
equivalent time period
(for example, 3 years).Sec. 63.6(d)...................... [Reserved]..............Sec. 63.6(e)(1)-(2)............... Operation & Maintenance. Operate to minimize Yes.
emissions at all times;
correct malfunctions as
soon as practicable;
requirements
independently
enforceable;
information
Administrator will use
to determine if
operation and
maintenance
requirements were met.Sec. 63.6(e)(3)................... Startup, Shutdown, and Requirement for startup, Yes.
Malfunction Plan (SSMP). shutdown, and
malfunction (SSM) and
SSMP; content of SSMP.Sec. 63.6(f)(1)................... Compliance Except During You must comply with Yes.
SSM. emission standards at
all times except during
SSM.Sec. 63.6(f)(2)-(3)............... Methods for Determining Compliance based on Yes.
Compliance. performance test,
operation and
maintenance plans,
records, inspection.Sec. 63.6(g)...................... Alternative Standard.... Procedures for getting Yes.
an alternative standard.Sec. 63.6(h)...................... Opacity/VE Standards.... Requirements for opacity No, not applicable.
and VE standards.Sec. 63.6(i)...................... Compliance Extension.... Procedures and criteria Yes.
for Administrator to
grant compliance
extension.Sec. 63.6(j)...................... Presidential Compliance President may exempt Yes.
Exemption. source category.Sec. 63.7(a)(1)-(2)............... Performance Test Dates.. Dates for conducting Yes.
initial performance
testing and other
compliance
demonstrations; must
conduct 180 days after
first subject to rule.Sec. 63.7(a)(3)................... Section 114 Authority... Administrator may Yes.
require a performance
test under CAA section
114 at any time.Sec. 63.7(b)(1)................... Notification of Must notify Yes.
Performance Test. Administrator 60 days
before the test.Sec. 63.7(b)(2)................... Notification of Must notify Yes.
Rescheduling. Administrator 5 days
before scheduled date
of rescheduled date.Sec. 63.7(c)...................... Quality Assurance (QA)/ Requirements; test plan Yes.
Test Plan. approval procedures;
performance audit
requirements; internal
and external QA
procedures for testing.Sec. 63.7(d)...................... Testing Facilities...... Requirements for testing Yes.
facilities.Sec. 63.7(e)(1)................... Conditions for Performance tests must No, Sec. 63.8595
Conducting Performance be conducted under specifies
Tests. representative requirements.
conditions.
Cannot conduct Yes.
performance tests
during SSM; not a
violation to exceed
standard during SSM.Sec. 63.7(e)(2)-(3)............... Conditions for Must conduct according Yes.
Conducting Performance to subpart and EPA test
Tests. methods unless
Administrator approves
alternative; must have
at least three test
runs of at least 1 hour
each; compliance is
based on arithmetic
mean of three runs;
conditions when data
from an additional test
run can be used.Sec. 63.7(f)...................... Alternative Test Method. Procedures by which Yes.
Administrator can grant
approval to use an
alternative test method.
Sec. 63.7(g)...................... Performance Test Data Must include raw data in Yes.
Analysis. performance test
report; must submit
performance test data
60 days after end of
test with the
notification of
compliance status.Sec. 63.7(h)...................... Waiver of Tests......... Procedures for Yes.
Administrator to waive
performance test.Sec. 63.8(a)(1)................... Applicability of Subject to all Yes.
Monitoring Requirements. monitoring requirements
in subpart.Sec. 63.8(a)(2)................... Performance Performance Yes.
Specifications. Specifications in
appendix B of 40 CFR
part 60 apply.Sec. 63.8(a)(3)................... [Reserved].Sec. 63.8(a)(4)................... Monitoring with Flares.. Requirements for flares No, not applicable.
in Sec. 63.11 apply.Sec. 63.8(b)(1)................... Monitoring.............. Must conduct monitoring Yes.
according to standard
unless Administrator
approves alternative.Sec. 63.8(b)(2)-(3)............... Multiple Effluents and Specific requirements Yes.
Multiple Monitoring for installing and
Systems. reporting on monitoring
systems.Sec. 63.8(c)(1)................... Monitoring System Maintenance consistent Yes.
Operation and with good air pollution
Maintenance. control practices.Sec. 63.8(c)(1)(i)................ Routine and Predictable Reporting requirements Yes.
SSM. for SSM when action is
described in SSMP.Sec. 63.8(c)(1)(ii)............... SSM not in SSMP......... Reporting requirements Yes.
for SSM when action is
not described in SSMP.Sec. 63.8(c)(1)(iii).............. Compliance with How Administrator Yes.
Operation and determines if source
Maintenance complying with
Requirements. operation and
maintenance
requirements.Sec. 63.8(c)(2)-(3)............... Monitoring System Must install to get Yes.
Installation. representative emission
and parameter
measurements.Sec. 63.8(c)(4)................... CMS Requirements........ Requirements for CMS.... No, Sec. Sec.
63.8575 and 63.8615
specify requirements.Sec. 63.8(c)(5)................... Continuous Opacity COMS minimum procedures. No, not applicable.
Monitoring System
(COMS) Minimum
Procedures.Sec. 63.8(c)(6)................... CMS Requirements........ Zero and high level No, Sec. 63.8575
calibration check specifies
requirements. requirements.Sec. 63.8(c)(7)-(8)............... CMS Requirements........ Out-of-control periods.. No, Sec. 63.8575
specifies
requirements.Sec. 63.8(d)...................... CMS Quality Control..... Requirements for CMS No, Sec. 63.8575
quality control. specifies
requirements.Sec. 63.8(e)...................... CMS Performance Requirements for CMS No, Sec. 63.8575
Evaluation. performance evaluation. specifies
requirements.Sec. 63.8(f)(1)-(5)............... Alternative Monitoring Procedures for Yes.
Method. Administrator to
approve alternative
monitoring.Sec. 63.8(f)(6)................... Alternative to Relative Procedures for No, not applicable.
Accuracy Test. Administrator to
approve alternative
relative accuracy test
for continuous emission
monitoring systems
(CEMS).Sec. 63.8(g)...................... Data Reduction.......... COMS and CEMS data No, not applicable.
reduction requirements.Sec. 63.9(a)...................... Notification Applicability; State Yes.
Requirements. delegation.Sec. 63.9(b)...................... Initial Notifications... Requirements for initial Yes.
notifications.Sec. 63.9(c)...................... Request for Compliance Can request if cannot Yes.
Extension. comply by date or if
installed BACT/LAER.Sec. 63.9(d)...................... Notification of Special For sources that Yes.
Compliance Requirements commence construction
for New Source. between proposal and
promulgation and want
to comply 3 years after
effective date.Sec. 63.9(e)...................... Notification of Notify Administrator 60 Yes.
Performance Test. days prior.Sec. 63.9(f)...................... Notification of VE/ Notify Administrator 30 No, not applicable.
Opacity Test. days prior.Sec. 63.9(g)(1)................... Additional Notifications Notification of Yes.
When Using CMS. performance evaluation.
Sec. 63.9(g)(2)-(3)............... Additional Notifications Notification of COMS No, not applicable.
When Using CMS. data use; notification
that relative accuracy
alternative criterion
were exceeded..Sec. 63.9(h)...................... Notification of Contents; submittal Yes.
Compliance Status. requirements.Sec. 63.9(i)...................... Adjustment of Submittal Procedures for Yes.
Deadlines. Administrator to
approve change in when
notifications must be
submitted.Sec. 63.9(j)...................... Change in Previous Must submit within 15 Yes.
Information. days after the change.Sec. 63.10(a)..................... Recordkeeping/Reporting. Applicability; general Yes.
information.Sec. 63.10(b)(1).................. General Recordkeeping General requirements.... Yes.
Requirements.Sec. 63.10(b)(2)(i)-(v)........... Records Related to SSM.. Requirements for SSM Yes.
records.Sec. 63.10(b)(2)(vi)-(xii) and CMS Records............. Records when CMS is Yes.
(xiv). malfunctioning,
inoperative or out-of-
control.Sec. 63.10(b)(2)(xiii)............ Records................. Records when using No, not applicable.
alternative to relative
accuracy test.Sec. 63.10(b)(3).................. Records................. Applicability Yes.
Determinations.Sec. 63.10(c)(1)-(15)............. Records................. Additional records for No, Sec. Sec.
CMS. 63.8575 and 63.8640
specify requirements.Sec. 63.10(d)(1) and (2).......... General Reporting Requirements for Yes.
Requirements. reporting; performance
test results reporting.Sec. 63.10(d)(3).................. Reporting Opacity or VE Requirements for No, not applicable.
Observations. reporting opacity and
VE.Sec. 63.10(d)(4).................. Progress Reports........ Must submit progress Yes.
reports on schedule if
under compliance
extension.Sec. 63.10(d)(5).................. SSM Reports............. Contents and submission. Yes.Sec. 63.10(e)(1)-(3).............. Additional CMS Reports.. Requirements for CMS No, Sec. Sec.
reporting. 63.8575 and 63.8635
specify requirements.Sec. 63.10(e)(4).................. Reporting COMS data..... Requirements for No, not applicable.
reporting COMS data
with performance test
data.Sec. 63.10(f)..................... Waiver for Recordkeeping/ Procedures for Yes.
Reporting. Administrator to waive.Sec. 63.11........................ Flares.................. Requirement for flares.. No, not applicable.Sec. 63.12........................ Delegation.............. State authority to Yes.
enforce standards.Sec. 63.13........................ Addresses............... Addresses for reports, Yes.
notifications, requests.Sec. 63.14........................ Incorporation by Materials incorporated Yes.
Reference. by reference.Sec. 63.15........................ Availability of Information Yes.
Information. availability;
confidential
information.---------------------------------------------------------------------------------------------------------------- Subpart LLLLL_National Emission Standards for Hazardous Air Pollutants:
Asphalt Processing and Asphalt Roofing Manufacturing
Source: 68 FR 24577, May 7, 2003, unless otherwise noted.
What This Subpart Covers