Terms used in this subpart are defined in the Clean Air Act, in 40 CFR 63.2, the General Provisions of this part, and in this section as follows:
Adhesive applicator means the equipment used to apply adhesive to roofing shingles for producing laminated or dimensional roofing shingles.
Asphalt flux means the organic residual material from distillation of crude oil that is generally used in asphalt roofing manufacturing and paving and non-paving asphalt products.
Asphalt loading rack means the equipment at an asphalt processing facility used to transfer oxidized asphalt from a storage tank into a tank truck, rail car, or barge.
Asphalt processing facility means any facility engaged in the preparation of asphalt flux at stand-alone asphalt processing facilities, petroleum refineries, and asphalt roofing facilities. Asphalt preparation, called ``blowing,'' is the oxidation of asphalt flux, achieved by bubbling air through the heated asphalt, to raise the softening point and to reduce penetration of the oxidized asphalt. An asphalt processing facility includes one or more asphalt flux blowing stills, asphalt flux storage tanks storing asphalt flux intended for processing in the blowing stills, oxidized asphalt storage tanks, and oxidized asphalt loading racks.
Asphalt roofing manufacturing facility means a facility consisting of one or more asphalt roofing manufacturing lines.
Asphalt roofing manufacturing line means the collection of equipment used to manufacture asphalt roofing products through a series of sequential process steps. The equipment that comprises an asphalt roofing manufacturing line varies depending on the type of substrate used (i.e., organic or inorganic) and the final product manufactured (e.g., roll roofing, laminated shingles). For example, an asphalt roofing manufacturing line that uses fiberglass mat as a substrate typically would not include a saturator/wet looper (or the saturator/wet looper could be bypassed if the line manufacturers multiple types of products). An asphalt roofing manufacturing line can include a saturator (including wet looper), coater, coating mixers, sealant applicators, adhesive applicators, and asphalt storage and process tanks. The number of asphalt roofing manufacturing lines at a particular facility is determined by the number of saturators (or coaters) operated in parallel. For example, an asphalt roofing manufacturing facility with two saturators (or coaters) operating in parallel would be considered to have two separate roofing manufacturing lines.
Asphalt storage tank means any tank used to store asphalt flux, oxidized asphalt, and modified asphalt, at asphalt roofing manufacturing facilities, petroleum refineries, and asphalt processing facilities. Storage tanks containing cutback asphalts (asphalts diluted with solvents to reduce viscosity for low temperature applications) and emulsified asphalts (asphalts dispersed in water with an emulsifying agent) are not subject to this subpart.
Blowing still means the equipment in which air is blown through asphalt flux to change the softening point and penetration rate of the asphalt flux, creating oxidized asphalt.
Boiler means any enclosed combustion device that extracts useful energy in the form of steam and is not an incinerator.
Coater means the equipment used to apply amended (filled or modified) asphalt to the top and bottom of the substrate (typically fiberglass mat) used to manufacture shingles and rolled roofing products.
Coating mixer means the equipment used to mix coating asphalt and a mineral stabilizer, prior to applying the stabilized coating asphalt to the substrate.
Combustion device means an individual unit of equipment such as a flare, incinerator, process heater, or boiler used for the combustion of organic hazardous air pollutant vapors.
Deviation means any instance in which an affected source subject to this subpart, or an owner or operator of such a source:
(1) Fails to meet any requirement or obligation established by this subpart including, but not limited to, any emission limitation (including any operating limit), or work practice standard;
(2) Fails to meet any term or condition that is adopted to implement an applicable requirement in this subpart, and that is included in the operating permit for any affected source required to obtain such a permit; or
(3) Fails to meet any emission limitation (including any operating limit) or work practice standard in this subpart during startup, shutdown, or malfunction, regardless of whether or not such failure is permitted by this subpart.
Emission limitation means any emission limit, opacity limit, operating limit, or visible emission limit.
Group 1 asphalt loading rack means an asphalt loading rack that loads asphalt with a maximum temperature of 260 C (500 F) or greater and has a maximum true vapor pressure of 10.4 kiloPascals (kPa) (1.5 pounds per square inch absolute (psia)) or greater.
Group 2 asphalt loading rack means an asphalt loading rack that is not a Group 1 asphalt loading rack.
Group 1 asphalt storage tank means an asphalt storage tank that meets both of the following criteria:
(1) Has a capacity of 177 cubic meters (47,000 gallons) of asphalt or greater; and
(2) Stores asphalt at a maximum temperature of 260 C (500 F) or greater and has a maximum true vapor pressure of 10.4 kPa (1.5 psia) or greater.
Group 2 asphalt storage tank means any asphalt storage tank with a capacity of 1.93 megagrams (Mg) of asphalt or greater that is not a Group 1 asphalt storage tank.
Incinerator means an enclosed combustion device that is used for destroying organic compounds. Auxiliary fuel may be used to heat waste gas to combustion temperatures. Any energy recovery section present is not physically formed into one manufactured or assembled unit with the combustion section; rather, the energy recovery section is a separate section following the combustion section and the two are joined by ducts or connections carrying flue gas.
Maximum true vapor pressure means the equilibrium partial pressure exerted by the stored asphalt at its maximum storage temperature.
Modified asphalt means asphalt that has been mixed with polymer modifiers.
Oxidized asphalt means asphalt that has been prepared by passing air through liquid asphalt flux in a blowing still.
Process heater means an enclosed combustion device that primarily transfers heat liberated by burning fuel directly to process streams or to heat transfer liquids other than water.
Research and development equipment means any equipment whose primary purpose is to conduct research and development to develop new processes and products, where such equipment is operated under the close supervision of technically trained personnel and is not engaged in the manufacture of products for commercial sale in commerce, except in a de minimis manner.
Responsible official means responsible official as defined in 40 CFR 70.2.
Saturator means the equipment in which substrate (predominantly organic felt) is filled with asphalt. Saturators are predominantly used for the manufacture of saturated felt products. The term saturator includes the saturator and wet looper.
Sealant applicator means the equipment used to apply a sealant strip to a roofing product. The sealant strip is used to seal overlapping pieces of roofing product after they have been applied.
Work practice standard means any design, equipment, work practice, or operational standard, or combination thereof, that is promulgated pursuant to section 112(h) of the Clean Air Act. [68 FR 24577, May 7, 2003, as amended at 70 FR 28364, May 17, 2005]
Sec. Table 1 to Subpart LLLLL of Part 63--Emission Limitations ------------------------------------------------------------------------
You must meet the following
For-- emission limitation--------------------------------------------------------------------------1. Each blowing still, Group 1 a. Reduce total hydrocarbon mass
asphalt loading rack, and Group 1 emissions by 95 percent, or to a
asphalt storage tank at existing, concentration of 20 ppmv, on a dry
new, and reconstructed asphalt basis corrected to 3 percent
processing facilities; and each oxygen;
Group 1 asphalt storage tank at b. Route the emissions to a
existing, new, and reconstructed combustion device achieving a
roofing manufacturing lines; and combustion efficiency of 99.5
each coating mixer, saturator percent;
(including wet looper), coater, c. Route the emissions to a
sealant applicator, adhesive combustion device that does not
applicator, and Group 1 asphalt use auxiliary fuel achieving a
storage tank at new and total hydrocarbon (THC)
reconstructed asphalt roofing destruction efficiency of 95.8
manufacturing lines. percent;
d. Route the emissions to a boiler
or process heater with a design
heat input capacity of 44
megawatts (MW) or greater;
e. Introduce the emissions into the
flame zone of a boiler or process
heater; or
f. Route emissions to a flare
meeting the requirements of Sec.
63.11(b).2. The total emissions from the a. Limit particulate matter
coating mixer, saturator emissions to 0.04 kilograms
(including wet looper), coater, emissions per megagram (kg/Mg)
sealant applicator, and adhesive (0.08 pounds per ton, lb/ton) of
applicator at each existing asphalt shingle or mineral-
asphalt roofing manufacturing surfaced roll roofing produced; or
line. \a\ b. Limit particulate matter
emissions to 0.4 kg/Mg (0.8 lb/
ton) of saturated felt or smooth-
surfaced roll roofing produced.3. Each saturator (including wet a. Limit exhaust gases to 20
looper) and coater at existing, percent opacity; and
new, and reconstructed asphalt b. Limit visible emissions from the
roofing manufacturing lines. \a\ emission capture system to 20
percent of any period of
consecutive valid observations
totaling 60 minutes.4. Each Group 2 asphalt storage Limit exhaust gases to 0 percent
tank at existing, new, and opacity. \b\
reconstructed asphalt processing
facility and asphalt roofing
manufacturing lines. \a\------------------------------------------------------------------------\a\ As an alternative to meeting the particulate matter and opacity
limits, these emission sources may comply with the THC percent
reduction or combustion efficiency standards.\b\ The opacity limit can be exceeded for on consecutive 15-minute
period in any 24-hour period when the storage tank transfer lines are
being cleared. During this 15-minute period, the control device must
not be bypassed. If the emissions from the asphalt storage tank are
ducted to the saturator control device, the combined emissions from
the saturator and storage tank must meet the 20 percent opacity limit
(specified in 4.a of table 1) during this 15-minute period. At any
other time, the opacity limit applies to Group 2 asphalt storage
tanks.
Sec. Table 2 to Subpart LLLLL of Part 63--Operating Limits ------------------------------------------------------------------------
For-- You must \a\------------------------------------------------------------------------1. Non-flare combustion devices Maintain the 3-hour average \b\
with a design heat input capacity combustion zone temperature at or
less than 44 MW or where the above the operating limit
emissions are not introduced into established during the performance
the flame zone. test.2. Flares.......................... Meet the operating requirements
specified in Sec. 63.11(b).3. Control devices used to comply a. Maintain the 3-hour average \b\
with the particulate matter inlet gas temperature at or below
standards. the operating limit established
during the performance test; and
b. Maintain the 3-hour average \b\
pressure drop across the device
\c\ at or below the operating
limit established during the
performance test.4. Control devices other than Maintain the approved monitoring
combustion devices or devices used parameters within the operating
to comply with the particulate limits established during the
matter emission standards. performance test.------------------------------------------------------------------------\a\ The operating limits specified in Table 2 are applicable if you are
monitoring control device operating parameters to demonstrate
continuous compliance. If you are using a CEMS or COMS, you must
maintain emissions below the value established during the initial
performance test.\b\ A 15-minute averaging period can be used as an alternative to the 3-
hour averaging period for this parameter.\c\ As an alternative to monitoring the pressure drop across the control
device, owners or operators using an ESP to achieve compliance with
the emission limits specified in Table 1 of this subpart can monitor
the voltage to the ESP. If this option is selected, the ESP voltage
must be maintained at or above the operating limit established during
the performance test.
Sec. Table 3 to Subpart LLLLL of Part 63--Requirements for Performance
Tests \a b\ ----------------------------------------------------------------------------------------------------------------
According to the following
For-- You must-- Using-- requirements------------------------------------------------------------------------------------------------------------------1. All particulate matter, total a. Select sampling i. EPA test method 1 A. For demonstrating
hydrocarbon, carbon monoxide, and port's location and or 1A in appendix A compliance with the total
carbon dioxide emission tests. the number of to part 60 of this hydrocarbon percent
traverse points. chapter. reduction standard, the
sampling sites must be
located at the inlet and
outlet of the control
device and prior to any
releases to the
atmosphere.
B. For demonstrating
compliance with the
particulate matter mass
emission rate, THC
destruction efficiency,
THC outlet concentration,
or combustion efficiency
standards, the sampling
sites must be located at
the outlet of the control
device and prior to any
releases to the
atmosphere.2. All particulate matter and total Determine velocity and EPA test method 2, 2A,
hydrocarbon tests. volumetric flow rate. 2C, 2D, 2F, or 2G, as
appropriate, in
appendix A to part 60
of this chapter.3. All particulate matter and total Determine the gas EPA test method 3, 3A,
hydrocarbon tests. molecular weight used 3B, as appropriate,
for flow rate in appendix A to part
determination. 60 of this chapter.4. All particulate matter, total Measure moisture EPA test method 4 in
hydrocarbon, carbon monoxide, and content of the stack appendix A to part 60
carbon dioxide emission tests. gas. of this chapter.5. All particulate matter emission Measure the asphalt
tests. processing rate or
the asphalt roofing
manufacturing rate
and the asphalt
content of the
product manufactured,
as appropriate.6. Each control device used to Measure the EPA test method 5A in For demonstrating
comply with the particulate matter concentration of appendix A to part 60 compliance with the
emission standards. particulate matter. of this chapter. particulate matter
standard, the performance
tests must be conducted
under normal operating
conditions and while
manufacturing the roofing
product that is expected
to result in the greatest
amount of hazardous air
pollutant emissions.7. All opacity tests............... Conduct opacity EPA test method 9 in Conduct opacity
observations. appendix A to part 60 observations for at least
of this chapter. 3 hours and obtain 30, 6-
minute averages.8. All visible emission tests...... Conduct visible EPA test method 22 in Modify EPA test method 22
emission observations. appendix A to part 60 such that readings are
of this chapter. recorded every 15 seconds
for a period of
consecutive observations
totaling 60 minutes.9. Each combustion device used to a. Measure the EPA test method 3A in ...........................
comply with the combustion concentration of appendix A to part 60
efficiency or THC standards. carbon dioxide. of this chapter.
b. Measure the EPA test method 10 in
concentration of appendix A to part 60
carbon monoxide. of this chapter.
c. Measure the EPA test method 25A in ...........................
concentration of appendix A to part 60
total hydrocarbons. of this chapter.10. Each control device used to Measure the EPA test method 25A in ...........................
comply with the THC reduction concentration of appendix A to part 60
efficiency or outlet concentration total hydrocarbons. of this chapter.
standards.
11. Each combustion device......... Establish a site- Data from the CPMS and You must collect combustion
specific combustion the applicable zone temperature data
zone temperature performance test every 15 minutes during
limit. method(s). the entire period of the
initial 3-hour performance
test, and determine the
average combustion zone
temperature over the 3-
hour performance test by
computing the average of
all of the 15-minute
readings.12. Each control device used to Establish a site- Data from the CPMS and You must collect the inlet
comply with the particulate matter specific inlet gas the applicable gas temperature and
emission standards. temperature limit; performance test pressure drop \b\ data
and establish a site- method(s). every 15 minutes during
specific limit for the entire period of the
the pressure drop initial 3-hour performance
across the device. test, and determine the
average inlet gas
temperature and pressure
drop \c\ over the 3-hour
performance test by
computing the average of
all of the 15-minute
readings.13. Each control device other than Establish site- Process data and data You must collect monitoring
a combustion device or device used specific monitoring from the CPMS and the parameter data every 15
to comply with the particulate parameters. applicable minutes during the entire
matter emission standards. performance test period of the initial 3-
method(s). hour performance test, and
determine the average
monitoring parameter
values over the 3-hour
performance test by
computing the average of
all of the 15-minute
readings.14. Each flare used to comply with Assure that the flare The requirements of
the THC percent reduction or PM is operated and Sec. 63.11(b).
emission limits. maintained in
conformance with its
design.----------------------------------------------------------------------------------------------------------------\a\ As specified in Sec. 63.8687(e), you may request that data from a previously-conducted emission test serve
as documentation of conformance with the emission standards and operating limits of this subpart.\b\ Performance tests are not required if: (1) The emissions are routed to a boiler or process heater with a
design heat input capacity of 44 MW or greater; or (2) the emissions are introduced into the flame zone of a
boiler or process heater.\c\ As an alternative to monitoring the pressure drop across the control device, owners or operators using an
ESP to achieve compliance with the emission limits specified in Table 1 of this subpart can monitor the
voltage to the ESP.
Sec. Table 4 to Subpart LLLLL of Part 63--Initial Compliance With
Emission Limitations ------------------------------------------------------------------------
For the following
emission You have demonstrated
For-- limitation-- initial compliance
if--------------------------------------------------------------------------1. Each blowing still, Group 1 a. Reduce total i. The total
asphalt loading rack, and hydrocarbon mass hydrocarbon
Group 1 asphalt storage tank, emissions by 95 emissions,
at existing, new, and percent or to a determined using the
reconstructed asphalt concentration of equations in Sec.
processing facilities. 20 ppmv, on a 63.8687 and the test
dry basis methods and
corrected to 3 procedures in Table
percent oxygen. 3 to this subpart,
over the period of
the performance test
are reduced by at
least 95 percent by
weight or to a
concentration of 20
ppmv, on a dry basis
corrected to 3
percent oxygen; and
ii. You have a record
of the average
control device
operating parameters
\a\ over the
performance test
during which
emissions were
reduced according to
1.a.i. of this
table.
b. Route the i. The combustion
emissions to a efficiency of the
combustion combustion device,
device achieving determined using the
a combustion equations in Sec.
efficiency of 63.8687 and the test
99.5 percent. methods and
procedures in Table
3 to this subpart,
over the period of
the performance test
is at least 99.5
percent; and
ii. You have a record
of the average
combustion zone
temperature \a\ and
carbon monoxide,
carbon dioxide, and
total hydrocarbon
outlet
concentrations over
the performance test
during which the
combustion
efficiency was at
least 99.5 percent.
c. Route the i. The THC
emissions to a destruction
combustion efficiency of the
device that does combustion device,
not use determined using the
auxiliary fuel equations in Sec.
achieving a THC 63.8687 and the test
destruction methods and
efficiency of procedures in Table
95.8 percent. 3 to this subpart,
over the period of
the performance test
is at least 95.8
percent; and
ii. You have a record
of the average
combustion zone
temperature \a\ and
carbon monoxide,
carbon dioxide, and
total hydrocarbon
outlet
concentrations over
the performance test
during which the THC
destruction
efficiency was at
least 95.8 percent.
d. Route You have a record of
emissions to a the boiler or
boiler or process heater
process heater design heat
with a design capacity.
heat input
capacity of 44
MW or greater.
e. Introduce the You have a record
emissions into that shows the
the flame zone emissions are being
of a boiler or introduced into the
process heater. boiler or process
heater flame zone.
f. Route You have a record of
emissions to a the flare design and
flare meeting operating
the requirements requirements.
of Sec.
63.11(b).2. Each coating mixer, a. Reduce total See 1.a.i. and ii. of
saturator (including wet hydrocarbon mass this table.
looper), coater, sealant emissions by 95
applicator, adhesive percent or to a
applicator, and Group 1 concentration of
asphalt storage tank at new 20 ppmv, on a
and reconstructed asphalt dry basis
roofing manufacturing lines. corrected to 3
percent oxygen.
b. Route the See 1.b.i. and ii. of
emissions to a this table.
combustion
device achieving
a combustion
efficiency of
99.5 percent.
c. Route the See 1.c.i. and ii. of
emissions to a this table.
combustion
device that does
not use
auxiliary fuel
achieving a THC
destruction
efficiency of
95.8 percent.
d. Route See 1.d. of this
emissions to a table.
boiler or
process heater
with a design
heat input
capacity of 44
MW or greater.
e. Introduce the See 1.e. of this
emissions into table.
the flame zone
of a boiler or
process heater.
f. Route See 1.f. of this
emissions to a table.
flare meeting
the requirements
of Sec.
63.11(b).3. The total emissions from a. Limit PM i. The PM emissions,
the coating mixer, saturator emissions to determined using the
(including wet looper), 0.04 kg/Mg (0.08 equations in Sec.
coater, sealant applicator, lb/ton) of 63.8687 and the test
and adhesive applicator at asphalt shingle methods and
each existing asphalt roofing or mineral- procedures in Table
manufacturing line. surfaced roll 3 to this subpart,
roofing produced. over the period of
the performance test
are no greater than
the applicable
emission limitation;
and
ii. You have a record
of the average
control device \a\
or process
parameters over the
performance test
during which the
particulate matter
emissions were no
greater than the
applicable emission
limitation.
b. Limit PM See 3.a.i. and ii. of
emissions to 0.4 this table.
kg/Mg (0.8 lb/
ton) of
saturated felt
or smooth-
surfaced roll
roofing produced.4. Each saturator (including a. Limit visible The visible
wet looper) and coater at an emissions from emissions, measured
existing, new, or the emissions using EPA test
reconstructed asphalt roofing capture system method 22, for any
manufacturing line. to 20 percent of period of
any period of consecutive valid
consecutive observations
valid totaling 60 minutes
observations during the initial
totaling 60 compliance period
minutes. described in Sec.
63.8686(b) do not
exceed 20 percent.
b. Limit opacity The opacity, measured
emissions to 20 using EPA test
percent. method 9, for each
of the first 30 6-
minute averages
during the initial
compliance period
described in Sec.
63.8686(b) does not
exceed 20 percent.5. Each Group 2 asphalt Limit exhaust The opacity, measured
storage tank at existing, gases to 0 using EPA test
new, and reconstructed percent opacity. method 9, for each
asphalt processing facilities of the first 30 6-
and asphalt roofing minute averages
manufacturing lines. during the initial
compliance period
described in Sec.
63.8686(b) does not
exceed 0 percent.------------------------------------------------------------------------\a\ If you use a CEMS or COMS to demonstrate compliance with the
emission limits, you are not required to record control device
operating parameters.
Sec. Table 5 to Subpart LLLLL of Part 63--Continuous Compliance With
Operating Limits \a\ ------------------------------------------------------------------------
For the following You must demonstrate
For-- operating limit-- continuous compliance
by--------------------------------------------------------------------------1. Each non-flare combustion a. Maintain the 3- i. Passing the
device. \b\ hour \c\ average emissions through
combustion zone the control device;
temperature at and
or above the ii. Collecting the
operating limit combustion zone
establishing temperature data
during the according to Sec.
performance test. 63.8688(b); and
iii. Reducing
combustion zone
temperature data to
3-hour \c\ averages
according to
calculations in
Table 3 to this
subpart; and
iv. Maintaining the 3-
hour \c\ average
combustion zone
temperature within
the level
established during
the performance
test.2. Each flare................. Meet the The flare pilot light
operating must be present at
requirements all times and the
specified in flare must be
Sec. 63.11(b). operating at all
times that emissions
may be vented to it.3. Control devices used to a. Maintain the 3- i. Passing the
comply with the particulate hour \c\ average emissions through
matter emission standards. inlet gas the control device;
temperature and and
pressure drop ii. Collecting the
across device inlet gas
\d\ at or below temperature and
the operating pressure drop \d\
limits data according to
established Sec. 63.8688 (b)
during the and (c); and
performance test. iii. Reducing inlet
gas temperature and
pressure drop \d\
data to 3-hour \c\
averages according
to calculations in
Table 3 to this
subpart; and
iv. Maintaining the 3-
hour \c\ average
inlet gas
temperature and
pressure drop \d\
within the level
established during
the performance
test.4. Control devices other than a. Maintain the i. Passing the
combustion devices or devices monitoring emissions through
used to comply with the parameters the devices;
particulate matter emission. within the ii. Collecting the
operating limits monitoring parameter
established data according to
during the Sec. 63.8688(d);
performance test. and
iii. Reducing the
monitoring parameter
data to 3-hour \c\
averages according
to calculations in
Table 3 to this
subpart; and
iv. Maintaining the
monitoring
parameters within
the level
established during
the performance
test.------------------------------------------------------------------------\a\ The operating limits specified in Table 2 and the requirements
specified in Table 5 are applicable if you are monitoring control
device operating parameters to demonstrate continuous compliance. If
you use a CEMS or COMS to demonstrate compliance with the emission
limits, you are not required to record control device operating
parameters. However, you must maintain emissions below the value
established during the initial performance test. Data from the CEMS
and COMS must be reduced as specified in Sec. 63.8(g).\b\ Continuous parameter monitoring is not required if (1) the emissions
are routed to a boiler or process heater with a with a design heat
input capacity of 44 MW or greater; or (2) the emissions are
introduced into the flame zone of a boiler or process heater.\c\ A 15-minute averaging period can be used as an alternative to the 3-
hour averaging period for this parameter.\d\ As an alternative to monitoring the pressure drop across the control
device, owners or operators using an ESP to achieve compliance with
the emission limits specified in Table 1 of this subpart can monitor
the voltage to the ESP. If this option is selected, the ESP voltage
must be maintained at or above the operating limit established during
the performance test. [68 FR 24577, May 7, 2003, as amended at 70 FR 28365, May 17, 2005]
Sec. Table 6 to Subpart LLLLL of Part 63--Requirements for Reports ------------------------------------------------------------------------
The report must You must submit
You must submit-- contain-- the report--------------------------------------------------------------------------1. An initial notification.... The information in According to the
Sec. 63.9(b). requirements in
Sec. 63.9(b).2. A notification of A written notification At least 60
performance test. of the intent to calendar days
conduct a performance before the
test. performance
test is
scheduled to
begin, as
required in
Sec. 63.9(e).3. A notification of opacity A written notification According to the
and visible emission of the intent to requirements in
observations. conduct opacity and Sec. 63.9(f).
visible emission
observations.4. Notification of compliance The information in According to the
status. Sec. 63.9(h)(2) requirements in
through (5), as Sec.
applicable. 63.9(h)(2)
through (5), as
applicable.5. A compliance report........ a. A statement that Semiannually
there were no according to
deviations from the the
emission limitations requirements in
during the reporting Sec.
period, if there are 63.8693(b).
no deviations from
any emission
limitations (emission
limit, operating
limit, opacity limit,
and visible emission
limit) that apply to
you.
b. If there were no Semiannually
periods during which according to
the CPMS, CEMS, or the
COMS was out-of- requirements in
control as specified Sec.
in Sec. 63.8(c)(7), 63.8693(b).
a statement that
there were no periods
during which the
CPMS, CEMS, or COMS
was out-of-control
during the reporting
period.
c. If you have a Semiannually
deviation from any according to
emission limitation the
(emission limit, requirements in
operating limit, Sec.
opacity limit, and 63.8693(b).
visible emission
limit), the report
must contain the
information in Sec.
63.8693(c). If there
were periods during
which the CPMS, CEMS,
or COMS was out-of-
control, as specified
in Sec. 63.8(c)(7),
the report must
contain the
information in Sec.
63.8693(d).
d. If you had a Semiannually
startup, shutdown or according to
malfunction during the
the reporting period requirements in
and you took actions Sec.
consistent with your 63.8693(b).
startup, shutdown,
and malfunction plan,
the compliance report
must include the
information in Sec.
63.10(d)(5)(i).6. An immediate startup, The information in By fax or
shutdown, and malfunction Sec. telephone
report if you have a startup, 63.10(d)(5)(ii). within 2
shutdown, or malfunction working days
during the reporting period after starting
and actions taken were not actions
consistent with your startup, inconsistent
shutdown, and malfunction with the plan
plan. followed by a
letter within 7
working days
after the end
of the event
unless you have
made
alternative
arrangements
with the
permitting
authority.------------------------------------------------------------------------
Sec. Table 7 to Subpart LLLLL of Part 63--Applicability of General
Provisions to Subpart LLLLL ----------------------------------------------------------------------------------------------------------------
Applies to subpart
Citation Subject Brief description LLLLL----------------------------------------------------------------------------------------------------------------Sec. 63.1.................. Applicability.............. Initial Applicability Yes.
Determination;
Applicability After
Standard Established;
Permit Requirements;
Extensions, Notifications.Sec. 63.2.................. Definitions................ Definitions for part 63 Yes.
standards.Sec. 63.3.................. Units and Abbreviations.... Units and abbreviations for Yes.
part 63 standards.Sec. 63.4.................. Prohibited Activities...... Prohibited Activities; Yes.
Compliance date;
Circumvention,
Severability.Sec. 63.5.................. Construction/Reconstruction Applicability; Yes.
applications; approvals.Sec. 63.6(a)............... Applicability.............. GP apply unless compliance Yes.
extension GP apply to area
sources that become major.Sec. 63.6(b)(1)-(4)........ Compliance Dates for New Standards apply at Yes.
and Reconstructed sources. effective date; 3 years
after effective date; upon
startup; 10 years after
construction or
reconstruction commences
for section 112(f).Sec. 63.6(b)(5)............ Notification............... Must notify if commenced Yes.
construction or
reconstruction after
proposal.Sec. 63.6(b)(6)............ [Reserved].................Sec. 63.6(b)(7)............ Compliance Dates for New Area sources that become Yes.
and Reconstructed Area major must comply with
Sources That Become Major. major source standards
immediately upon becoming
major, regardless of
whether required to comply
when they were an area
source.Sec. 63.6(c)(1)-(2)........ Compliance Dates for 1. Comply according to date Yes.
Existing Sources. in subpart, which must be
no later than 3 years
after effective date.
2. For section 112(f)
standards, comply within
90 days of effective date
unless compliance
extension has been granted.Sec. 63.6(c)(3)-(4)........ [Reserved].................Sec. 63.6(c)(5)............ Compliance Dates for Area sources that become Yes.
Existing Area Sources That major must comply with
Become Major. major source standards by
date indicated in subpart
or by equivalent time
period (for example, 3
years).Sec. 63.6(d)............... [Reserved].................
Sec. 63.6(e)(1)............ Operation & Maintenance.... 1. Operate to minimize Yes.
emissions at all times.
2. Correct malfunctions as
soon as practicable.
3. Operation and
maintenance requirements
independently enforceable;
information Administrator
will use to determine if
operation and maintenance
requirements were met.Sec. 63.6(e)(2)............ [Reserved].................Sec. 63.6(e)(3)............ Startup, Shutdown, and 1. Requirement for SSM and Yes.
Malfunction (SSM) Plan startup, shutdown,
(SSMP). malfunction plan.
2. Content of SSMP.........Sec. 63.6(f)(1)............ Compliance Except During You must comply with Yes.
SSM. emission standards at all
times except during SSM.Sec. 63.6(f)(2)-(3)........ Methods for Determining Compliance based on Yes.
Compliance. performance test,
operation and maintenance
plans, records, inspection.Sec. 63.6(g)(1)-(3)........ Alternative Nonopacity Procedures for getting an Yes.
Standard. alternative nonopacity
standard.Sec. 63.6(h)............... Opacity/Visible Emission Requirements for opacity Yes.
(VE) Standards. and VE limits.Sec. 63.6(h)(1)............ Compliance with Opacity/VE You must comply with Yes.
Standards. opacity/VE emission
limitations at all times
except during SSM.Sec. 63.6(h)(2)(i)......... Determining Compliance with If standard does not state No. The test methods
Opacity/VE Standards. test method, use EPA test for opacity and
method 9, 40 CFR 60, visible emissions are
appendix A for opacity and specified in Sec.
EPA test method 22, 40 CFR 63.8687.
60, appendix A for VE.Sec. 63.6(h)(2)(ii)........ [Reserved].................Sec. 63.6(h)(2)(iii)....... Using Previous Tests to Criteria for when previous Yes.
Demonstrate Compliance opacity/VE testing can be
with Opacity/VE Standards. used to show compliance
with this rule.Sec. 63.6(h)(3)............ [Reserved].................Sec. 63.6(h)(4)............ Notification of Opacity/VE Must notify Administrator Yes.
Observation Date. of anticipated date of
observation.Sec. 63.6(h)(5)(i), (iii)- Conducting Opacity/VE Dates and Schedule for Yes.
(v). Observations. conducting opacity/VE
observations.Sec. 63.6(h)(5)(ii)........ Opacity Test Duration and Must have at least 3 hours Yes.
Averaging Times. of observation with thirty
6-minute averages.Sec. 63.6(h)(6)............ Records of Conditions Must keep records available Yes.
During Opacity/VE and allow Administrator to
Observations. inspect.Sec. 63.6(h)(7)(i)......... Report COMS Monitoring Data Must submit COMS data with Yes, if COMS used.
from Performance Test. other performance test
data.Sec. 63.6(h)(7)(ii)........ Using COMS instead of EPA Can submit COMS data Yes, if COMS used.
test method 9, 40 CFR 60, instead of EPA test method
appendix A. 9, 40 CFR 60, appendix A
results even if rule
requires EPA test method
9, 40 CFR 60, appendix A,
but must notify
Administrator before
performance test.Sec. 63.6(h)(7)(iii)....... Averaging time for COMS To determine compliance, Yes, if COMS used.
during performance test. must reduce COMS data to 6-
minute averages.Sec. 63.6(h)(7)(iv)........ COMS requirements.......... Owner/operator must Yes, if COMS used.
demonstrate that COMS
performance evaluations
are conducted according to
Sec. 63.8(e), COMS are
properly maintained and
operated according to Sec.
63.8(c) and data quality
as Sec. 63.8(d).Sec. 63.6(h)(7)(v)......... Determining Compliance with COMS is probative but not Yes, if COMS used.
Opacity/VE Standards. conclusive evidence of
compliance with opacity
standard, even if EPA test
method 9, 40 CFR 60,
appendix A observation
shows otherwise.
Requirements for COMS to
be probative evidence,
proper maintenance,
meeting PS 1, and data
have not been altered.
Sec. 63.6(h)(8)............ Determining Compliance with Administrator will use all Yes.
Opacity/VE Standards. COMS, EPA test method 9,
40 CFR 60, appendix A, and
EPA test method 22, 40 CFR
60, appendix A results, as
well as information about
operation and maintenance
to determine compliance.Sec. 63.6(h)(9)............ Adjusted Opacity Standard.. Procedures for Yes.
Administrator to adjust an
opacity standard.Sec. 63.6(i)............... Compliance Extension....... Procedures and criteria for Yes.
Administrator to grant
compliance extension.Sec. 63.6(j)............... Presidential Compliance President may exempt source Yes.
Exemption. category from requirement
to comply with rule.Sec. 63.7(a)(1)-(2)........ Performance Test Dates..... Dates for conducting Yes.
initial performance
testing and other
compliance demonstrations.
Must conduct 180 days
after first subject to
rule.Sec. 63.7(a)(3)............ Section 114 Authority...... Administrator may require a Yes.
performance test under CAA
section 114 at any time.Sec. 63.7(b)(1)............ Notification of Performance Must notify Administrator Yes.
Test. 60 days before the test.Sec. 63.7(b)(2)............ Notification of If rescheduling a Yes.
Rescheduling. performance test is
necessary, must notify
Administrator 5 days
before scheduled date of
rescheduled date.Sec. 63.7(c)............... Quality Assurance/Test Plan 1. Requirement to submit Yes.
site-specific test plan 60
days before the test or on
date Administrator agrees
with:
2. Test plan approval
procedures.
3. Performance audit
requirements.
4. Internal and external QA
procedures for testing.Sec. 63.7(d)............... Testing Facilities......... Requirements for testing Yes.
facilitiesSec. 63.7(e)(1)............ Conditions for Conducting 1. Performance tests must Yes.
Performance Tests. be conducted under
representative conditions.
Cannot conduct performance
tests during SSM.
2. Not a violation to
exceed standard during SSM.Sec. 63.7(e)(2)............ Conditions for Conducting Must conduct according to Yes.
Performance Tests. rule and EPA test methods
unless Administrator
approves alternative.Sec. 63.7(e)(3)............ Test Run Duration.......... 1. Must have three test Yes.
runs of at least 1 hour
each.
2. Compliance is based on
arithmetic mean of three
runs.
3. Conditions when data
from an additional test
run can be used.Sec. 63.7(f)............... Alternative Test Method.... Procedures by which Yes.
Administrator can grant
approval to use an
alternative test method.Sec. 63.7(g)............... Performance Test Data 1. Must include raw data in Yes.
Analysis. performance test report.
2. Must submit performance
test data 60 days after
end of test with the
Notification of Compliance
Status.
3. Keep data for 5 years...Sec. 63.7(h)............... Waiver of Tests............ Procedures for Yes.
Administrator to waive
performance test.Sec. 63.8(a)(1)............ Applicability of Monitoring Subject to all monitoring Yes.
Requirements. requirements in standard.Sec. 63.8(a)(2)............ Performance Specifications. Performance Specifications Yes, if CEMS used.
in appendix B of part 60
apply.Sec. 63.8(a)(3)............ [Reserved]Sec. 63.8(a)(4)............ Monitoring with Flares..... Unless your rule says Yes.
otherwise, the
requirements for flares in
Sec. 63.11 apply.Sec. 63.8(b)(1)............ Monitoring................. Must conduct monitoring Yes.
according to standard
unless Administrator
approves alternative.
Sec. 63.8(b) (2)-(3)....... Multiple Effluents and 1. Specific requirements Yes.
Multiple Monitoring for installing monitoring
Systems. systems.
2. Must install on each
effluent before it is
combined and before it is
released to the atmosphere
unless Administrator
approves otherwise.
3. If more than one
monitoring system on an
emission point, must
report all monitoring
system results, unless one
monitoring system is a
backup.Sec. 63.8(c)(1)............ Monitoring System Operation Maintain monitoring system Yes.
and Maintenance. in a manner consistent
with good air pollution
control practices.Sec. 63.8(c)(1)(i)......... Routine and predictable CMS 1. Keep parts for routine Yes.
malfunction. repairs readily available.
2. Reporting requirements
for CMS malfunction when
action is described in SSM
plan.Sec. 63.8(c)(1)(ii)........ CMS malfunction not in SSP Reporting requirements for Yes.
plan. CMS malfunction when
action is not described in
SSM plan.Sec. 63.8(c)(1)(iii)....... Compliance with Operation 1. How Administrator Yes.
and Maintenance determines if source
Requirements. complying with operation
and maintenance
requirements.
2. Review of source O&M;
procedures, records,
manufacturer's
instructions,
recommendations, and
inspection of monitoring
system.Sec. 63.8(c)(2)-(3)........ Monitoring System 1. Must install to get Yes.
Installation. representative emission
and parameter measurements.
2. Must verify operational
status before or at
performance test.Sec. 63.8(c)(4)............ CMS Requirements........... CMS must be operating No; Sec. 63.8690
except during breakdown, specifies the CMS
out-of-control, repair, requirements.
maintenance, and high-
level calibration drifts.Sec. 63.8(c)(4)(i)-(ii).... CMS Requirements........... 1. COMS must have a minimum Yes, if COMS used.
of one cycle of sampling
and analysis for each
successive 10-second
period and one cycle of
data recording for each
successive 6-minute period.
2. CEMS must have a minimum
of one cycle of operation
for each successive 15-
minute period.Sec. 63.8(c)(5)............ COMS Minimum Procedures.... COMS minimum procedures Yes.Sec. 63.8(c)(6)............ CMS Requirements........... Zero and High level No; Sec. 63.8688
calibration check specifies the CMS
requirements. requirements.Sec. 63.8(c)(7)-(8)........ CMS Requirements........... Out-of-control periods, Yes.
including reporting.Sec. 63.8(d)............... CMS Quality Control........ 1. Requirements for CMS No; Sec. 63.8688
quality control, including specifies the CMS
calibration, etc. requirements.
2. Must keep quality
control plan on record for
the life of the affected
source.
3. Keep old versions for 5
years after revisions.Sec. 63.8(e)............... CMS Performance Evaluation. Notification, performance No; Sec. 63.8688
evaluation test plan, specifies the CMS
reports. requirements.Sec. 63.8(f)(1)-(5)........ Alternative Monitoring Procedures for Yes.
Method. Administrator to approve
alternative monitoring.Sec. 63.8(f)(6)............ Alternative to Relative Procedures for Yes, if CEMS used.
Accuracy Test. Administrator to approve
alternative relative
accuracy tests for CEMS.Sec. 63.8(g)(1)-(4)........ Data Reduction............. 1. COMS 6-minute averages Yes, if CEMS or COMS
calculated over at least used.
36 evenly spaced data
points.
2. CEMS 1-hour averages
computed over at least 4
equally spaced data points.
Sec. 63.8(g)(5)............ Data Reduction............. Data that cannot be used in No; Sec. 63.8690
computing averages for CMS. specifies the CMS
requirements.Sec. 63.9(a)............... Notification Requirements.. Applicability and State Yes.
DelegationSec. 63.9(b)(1)-(5)........ Initial Notifications...... 1. Submit notification 120 Yes.
days after effective date.
2. Notification of intent
to construct/reconstruct;
notification of
commencement of construct/
reconstruct; notification
of startup.
3. Contents of each........Sec. 63.9(c)............... Request for Compliance Can request if cannot Yes.
Extension. comply by date or if
installed Best Achievable
Control Technology (BACT)/
Lowest Achievable Emission
Rate (LAER).Sec. 63.9(d)............... Notification of Special For sources that commence Yes.
Compliance Requirements construction between
for New Source. proposal and promulgation
and want to comply 3 years
after effective date.Sec. 63.9(e)............... Notification of Performance Notify Administrator 60 Yes.
Test. days priorSec. 63.9(f)............... Notification of VE/Opacity Notify Administrator 30 Yes.
Test. days priorSec. 63.9(g)............... Additional Notifications 1. Notification of No; Sec. 63.8692
When Using CMS. performance evaluation. specifies the CMS
2. Notification using COMS notification
data. requirements.
3. Notification that the
criterion for use of
alternative to relative
accuracy testing was
exceeded.Sec. 63.9(h)(1)-(6)........ Notification of Compliance 1. Contents. Yes.
Status. 2. Due 60 days after end of
performance test or other
compliance demonstration,
except for opacity/VE,
which are due 30 days
after.
3. When to submit to
Federal vs. State
authority.Sec. 63.9(i)............... Adjustment of Submittal Procedures for Yes.
Deadlines. Administrator to approve
change in dates when
notifications must be
submitted.Sec. 63.9(j)............... Change in Previous Must submit within 15 days Yes.
Information. after the change.Sec. 63.10(a).............. Recordkeeping/Reporting.... 1. Applies to all, unless Yes.
compliance extension.
2. When to submit to
Federal vs. State
authority.
3. Procedures for owners of
more than 1 source.Sec. 63.10(b)(1)........... Recordkeeping/Reporting.... 1. General Requirements.... Yes.
2. Keep all records readily
available..
3. Keep for 5 years........Sec. 63.10(b)(2)(i)-(v).... Records related to Startup, 1. Occurrence of each of Yes.
Shutdown, and Malfunction. operation (process
equipment).
2. Occurrence of each
malfunction of air
pollution equipment.
3. Maintenance on air
pollution control
equipment.
4. Actions during startup,
shutdown, and malfunction.Sec. 63.10(b)(2)(vi) and (x- CMS Records................ 1. Malfunctions, Yes.
xi). inoperative, out-of-
control.
2. Calibration checks......
3. Adjustments, maintenanceSec. 63.10(b)(2)(vii)-(ix). Records.................... 1. Measurements to Yes.
demonstrate compliance
with emission limitations.
2. Performance test,
performance evaluation,
and visible emission
observation results.
3. Measurements to
determine conditions of
performance tests and
performance evaluations.Sec. 63.10(b)(2)(xii)...... Records.................... Records when under waiver.. YesSec. 63.10(b)(2)(xiii)..... Records.................... Records when using Yes.
alternative to relative
accuracy test.
Sec. 63.10(b)(2)(xiv)...... Records.................... All documentation Yes.
supporting Initial
Notification and
Notification of Compliance
Status.Sec. 63.10(b)(3)........... Records.................... Applicability Yes.
determinations.Sec. 63.10(c)(1)-(6), (9)- Records.................... Additional records for CMS. No; Sec. 63.8694
(15). specifies the CMS
recordkeeping
requirements.Sec. 63.10(c)(7)-(8)....... Records.................... Records of excess emissions No; Sec. 63.8694
and parameter monitoring specifies the CMS
exceedances for CMS. recordkeeping
requirements.Sec. 63.10(d)(1)........... General Reporting Requirement to report...... Yes.
Requirements.Sec. 63.10(d)(2)........... Report of Performance Test When to submit to Federal Yes.
Results. or State authority.Sec. 63.10(d)(3)........... Reporting Opacity or VE What to report and when.... Yes.
Observations.Sec. 63.10(d)(4)........... Progress Reports........... Must submit progress Yes.
reports on schedule if
under compliance extension.Sec. 63.10(d)(5)........... Startup, Shutdown, and Contents and submission.... Yes.
Malfunction Reports.Sec. 63.10(e)(1), (2)...... Additional CMS Reports..... 1. Must report results for Yes.
each CEM on a unit.
2. Written copy of
performance evaluation.
3. Three copies of COMS
performance evaluation.Sec. 63.10(e)(3)........... Reports.................... Excess emission reports.... No; Sec. 63.8693
specifies the
reporting
requirements.Sec. 63.10(e)(3)(i)-(iii).. Reports.................... Schedule for reporting No; Sec. 63.8693
excess emissions and specifies the
parameter monitor reporting
exceedances (now defined requirements.
as deviations).Sec. 63.10(e)(3)(iv)-(v)... Excess Emissions Reports... 1. Requirement to revert to No; Sec. 63.8693
the frequency specified in specifies the
the relevant standard if reporting
there is an excess requirements.
emissions and parameter
monitor exceedances (now
defined as deviations).
2. Provision to request
semiannual reporting after
compliance for one year.
3. Submit report by 30th
day following end of
quarter or calendar half.
4. If there has not been an
exceedance or excess
emission (now defined as
deviations), report
content is a statement
that there have been no
deviations.Sec. 63.10(e)(3)(iv)-(v)... Excess Emissions Reports... Must submit report No; Sec. 63.8693
containing all of the specifies the
information in Sec. reporting
63.10(c)(5)(13), Sec. requirements.
63.8(c)(7)-(8).Sec. 63.10(e)(3)(vi)-(viii) Excess Emissions Report and 1. Requirements for No; Sec. 63.8693
Summary Report. reporting excess emissions specifies the
for CMS (now called reporting
deviations). requirements.
2. Requires all of the
information in Sec.
63.10(c)(5)(13), Sec.
63.8(c)(7)-(8).Sec. 63.10(e)(4)........... Reporting COMS data........ Must submit COMS data with Yes, if COMS used.
performance test data.Sec. 63.10(f).............. Waiver for Recordkeeping/ Procedures for Yes.
Reporting. Administrator to waive.Sec. 63.11................. Flares..................... Requirements for flares.... Yes.Sec. 63.12................. Delegation................. State authority to enforce Yes.
standards.Sec. 63.13................. Addresses.................. Addresses where reports, Yes.
notifications, and
requests are sent.Sec. 63.14................. Incorporation by Reference. Test methods incorporated Yes.
by reference.Sec. 63.15................. Availability of Information Public and confidential Yes.
information.---------------------------------------------------------------------------------------------------------------- [68 FR 24577, May 7, 2003, as amended at 71 FR 20469, Apr. 20, 2006] Subpart MMMMM_National Emission Standards for Hazardous Air Pollutants:
Flexible Polyurethane Foam Fabrication Operations
Source: 68 FR 18070, Apr. 14, 2003, unless otherwise noted.
What This Subpart Covers